Pre-start Checklist Parts Chart Each component has been rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor. By reading and following the simple safety, installation and operation, and maintenance steps described in this manual, you will receive years of troublefree operation from your new SENCO Air Compressor.
The contents of this manual are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials equipment, specifications or models at any time without notice.
Safety Alert! MAY result in minor or moderate injury or damage to the air. Unbox the air compressor and write in the serial number in the space provided below. Inspect for signs of obvious or concealed freight damage.
Be sure that all damaged parts are replaced and any mechanical problems are corrected prior to the operation of the air compressor. Moving the switch to the ON 1 position will provide automatic power to the pressure switch which will allow the motor to. When in the ON 1 position, the pressure switch stops the motor when the air tank pressure reaches the factory set cut-out pressure.
For safety purposes, this switch also has a pressure release valve located on the side of the switch designed to automatically release compressed air from the air compressor pump head and its discharge line when the. This allows the motor to restart freely. Moving the switch to the OFF 0 position will remove power from the pressure switch and stop the air compressor. Excessive amperage draw will result in the breaker tripping to protect the motor and operator.
Reset the breaker by pushing the black plastic stem back into the housing. Reset switch if it is tripped. To ensure the pump continually receives a clean, cool, dry air supply, this filter must always be clean and ventilation opening free from obstructions. The filter can be removed for cleaning by using warm, soapy water. Rinse the filter and air dry. On the downstroke, air is drawn in through the air intake valve while the exhaust valve remains closed.
On the upstroke, air is compressed, the intake valve closes and compressed air is forced out through the exhaust valve, into the discharge line, through the check valve and into the air tank. The valve is preset by the manufacturer and must not be modified in any way. To verify the valve is working properly, pull on the ring. Air pressure should escape. When the ring is released, it will reseat. NEVER attempt to open the drain valve when more than 0. To open the drain valve, turn the knob counter-clockwise.
Tilt tank to ensure that all condensation drains through valve. This pressure is controlled by the regulator and is always less or equal to the air tank pressure.
Turn the pressure regulation knob clockwise to increase discharge pressure, and counter-clockwise to decrease discharge pressure.
Follow tool operating instructions for recommended pressure range. Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation.
Do not place air compressor in an area:. Serious injury or death may occur if electrical sparks from motor and pressure Warning switch come in contact with flammable vapors, combustible dust, gases or. When using the air compressor for spray painting, place the air compressor as far away f rom the work area as possible, using extra air hoses instead of extension cords.
Check with a qualified electrician or service Danger personnel if you are in doubt as to whether the outlet is properly grounded. Do not use any type of adapter with this product. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
This product must be grounded. If there should be a malfunction or Warning breakdown, grounding provides a path of least resistance for electric current. This product is equipped with a cord having an equipment grounding conductor and a grounding type plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Use of an additional air hose is recommended rather than an extension cord. If use of an extension cord is unavoidable, it should be plugged into a GFCI found in circuit boxes or protected receptacles.
Use only 3-blade extension cords that have 3-blade grounding-type plugs and 3-slot cord connectors that will accept the plug from the product. Use only extension cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords. Examine extension cord before using and replace if damaged. Do not abuse extension cord and do not yank on any cord to disconnect. Keep cord away from heat and sharp edges. Always shut off the air compressor switch before removing the plug from the receptacle.
Remove any moisture in the air compressor tank. Remove excessive pressure by pulling on the safety relief valve ring or with an air tool, then open the air tank drain valve in the bottom of the air tank.
Close tightly when drained. Warning : Risk of bodily injury. Make sure all safety valves are working correctly. Make sure all guards and covers are in place and securely mounted. Ensure the lever on the pressure switch box is in the OFF 0 position. Plug the power cord into the grounded outlet. Move the motor switch to the ON 1 position. This will allow the air compressor to Start building up pressure in the air tanks and Stop when correct pressure is achieved.
When pressure drops with usage, the air compressor will Start building up pressure again. Set pressure by adjusting the pressure regulator knob counter-clockwise for less pressure and clockwise for more pressure. To stop the air compressor, move the lever on the motor switch to the OFF 0 position. NEVER stop the air compressor by unplugging it from the power source. This could result in risk of electrocution. Drain air from the air tank by releasing air with an attached air tool or by pulling on the safety relief valve ring.
Once pressure in the air tanks register under 10 PSI, open the drain valve under each air tank to drain any moisture. Allow the air compressor to cool down.
Wipe air compressor clean and store in a safe, non-freezing area. Read the instruction manual before performing maintenance. The following procedures must be performed when stopping the air compressor for maintenance or service. Warning : Never assume the air compressor is safe to work on just because it is not operating.
It could restart at any time! Disconnect cord from main power supply. Wait for the air compressor to cool before starting service. Symptom 2. When in the ON 1 position, motor runs continuously. Symptom 3. Symptom 4. Senco Products, Inc. SENCO warrants to the original retail purchaser that the following products will be free from defects in material or workmanship for the warranty period specified below:. Any replacement product or part will carry a warranty for the balance of the warranty period applicable to the replaced product or part.
Warranty registration also is required and can be accomplished through on-line Product Registration at www. SENCO will perform its obligations under this warranty, within a reasonable time after approval of the warranty claim. Subject to the exceptions, exclusions and limitations described below, SENCO warrants that the compressor pump will be free from defects in materials and workmanship for two years after the purchase date.
Subject to the exceptions, exclusions and limitations described below, SENCO warrants that the SENCO Cordless tool will be free from defects in materials and workmanship for two years after the purchase date. Normal wear parts are not covered under this warranty.
This warranty does not cover parts damaged due to normal wear, misapplication, misuse, accidents, operation at other than recommended speeds or voltage electric units only , improper storage, or damage resulting during shipping. Each component has been rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor. Page 5: Explosion Or Fire If air tank develops a leak,replace the air tank immediately.
Never repair,weld or make modifications to the air tank or its attachments. Never make adjustments to the factory set pressures. The air stream may contain carbon monoxide,toxic vapors or solid particles. Sprayed materials such as paint, paint solvents,paint remover, insecticides,weed killers,etc.
Page 7: Moving Parts All repairs to the air compressor should be made by an Authorized Service person. Never assume the air compressor is safe to work on just because it is not operating. It could restart at any time! Replace damaged Page 9 This allows the motor to restart freely. Moving the switch to the Off position will remove power from the motor and stop the air compressor.
Page Preparation 1. Use of an additional air hose is recommended rather than an extension cord. If use of an extension cord is unavoidable,it should be plugged into a GFCI found in circuit boxes or protected receptacles. Page Operation 6. If you notice any unusual noise or vibration, stop the air compressor and refer to "Troubleshooting".
To stop the air compressor, move the lever on the pressure switch box to the "OFF" position. NEVER stop the air compressor by unplugging it from the power source. Any replacement part provided will carry a warranty for the balance of the period of warranty applicable to the part it replaces. When repair or replacement of parts or compressor is necessary, the original retail purchaser returns the complete compressor or part, with transportation prepaid,. Senco warrants all parts of your Senco compressor to be free from defects in materials and workmanship for one year from date of original purchase.
Defective parts not subject to normal wear and tear will be repaired or replaced, at our Senco's option, during warranty period. In any event, reimbursement is limited to the purchase price paid. This warranty does not cover parts damaged due to normal wear, misapplication, misuse, accidents, operation at other than recommended speeds or voltage electric units only , improper storage, or damages resulting during shipping.
Deviation from operating instructions, specifications, and maintenance schedules. Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person s other than a Senco Authorized Warranty Service Center. The use of other than genuine Senco Repair Parts will void warranty.
This warranty is contingent upon proper use of the compressor by purchaser and does not cover:. A Abnormal conditions, accident, neglect, misuse or improper storage of the unit. B Deviation from operating or maintenance instructions.
C Modifications not authorized by Senco. D Repairs or maintenance other than routine air tank draining required by your operating and maintenance manual made by persons other than Senco or its authorized agents. Senco will also replace any compressor destroyed by an Act of God such as flood, earthquake, hurricane or other disaster resulting only from the forces of nature.
Such a claim will be honored provided that such original retail purchaser had previously submitted a completed warranty registration card, and then submits proof of ownership and an acceptable statement describing such Act of God documented by an insurance carrier, police department, or other official government source. To obtain instructions for filing a claim call Welcome to ManualMachine. We have sent a verification link to to complete your registration.
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Model number 2. Serial number 3. All repairs to the air compressor should be made by an Authorized Service person. Never assume the air compressor is safe to work on just because it is not operating. Risk of injury from negligent use. Do not operate the air compressor when fatigued or under the influence of alcohol or drugs. Know how to stop the air compressor. Be thoroughly familiar with controls. Always operate the air compressor in a stable, secure position to prevent air compressor from falling.
Follow all maintenance instructions listed in this manual. Air Intake Filter 4. Air Compressor Pump 5. Safety Relief Valve 6.
Air Tank Drain Valve 7. Tank Pressure Gauge 8. Outlet Pressure Gauge 9. Pressure Regulator Discharge Line Quick Disconnect. When in the On Position, the pressure switch stops the motor when the air tank pressure reaches the factory set cut-out pressure. Moving the switch to the Off position will remove power from the motor and stop the air compressor.
Reset the breaker by pushing the black plastic stem back into the housing. Reset switch if it is tripped. Read safety warnings before setting-up air compressor. Do not place air compressor in an area: -where there is evidence of oil or gas leaks.
WARNING Serious injury or death may occur if electrical sparks from motor and pressure switch come in contact with flammable vapors, combustible dust, gases or other combustible materials. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded.
This product is equipped with a cord having an equipment- grounding conductor and a grounding type plug. Turn off the air compressor.
Open all drains. Motor will not run or restart. Power cord not plugged in. Fuse blown or circuit breaker has tripped. Wrong gauge wire or length of extension cord.
Plug cord into grounded outlet. Move switch to "ON" position. Replace fuse or reset circuit breaker. Check for proper fuse amperage. Check for low voltage conditions. Check chart on page 10 for proper gauge wire and cord length. Bleed the line by moving the switch to the "OFF" position. Symptom 2. When in the "ON" position, motor runs continuously. Air compressor is incorrectly sized.
Remove, clean or replace. Symptom 5.
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